Process Automation and Instrumentation Market by PLC, DCS, SCADA, HMI, MES, Industry - Global Forecast to 2029

The global process automation and instrumentation market size is expected to grow from USD 74.2 billion in 2024 to USD 98.6 billion by 2029, at a CAGR of 5.9%. The rise in technological advancements such as Industrial IoT in order to connect various machines and devices on the factory floor for gathering real-time information and henceforth making informed decisions is expected to create more demand in the market.

PLC to hold significant market share in process automation and instrumentation market in 2024

Programmable Logic Controllers (PLCs) are expected to hold the significant market share in the market due to their important role in automating industrial processes in various industries providing flexible solutions for managing operations and their ability to implement processing multiple inputs and outputs, flexible with planning and integration with other automation systems. The trend towards automation and intelligent manufacturing practices is driving demand for PLCs, while companies seek to supply them their processes have been optimized to improve efficiency as companies prioritize automation to meet the challenges of today’s manufacturing requirements.

Field Instruments to hold highest market share in process automation and instrumentation market in 2024

Field Instruments is projected to dominate the global market in instruments. They provide accurate and reliable measurements of variables such as temperature, pressure and flow.  Field instruments also help reduce costs by reducing manual inspections and reducing errors associated with human intervention. Field Instruments provide predictive maintenance through continuous monitoring also helps reduce downtime and operating costs. As businesses increasingly focus on operational efficiencies, product quality and regulatory compliance, the demand for advanced field equipment solutions is expected to increase exponentially.

Oil & Gas end user segment to hold the largest market share during the forecasting period.

The oil and gas segment is expected to hold the largest market share in the  market due to its high reliance on automation technologies to enhance efficiency, safety and performance in complex extraction and refining processes. As the global demand for petroleum products continues to grow, oil and gas companies need advanced processing equipment and optimized mechanical solutions, such as distributed control systems (DCS), supervisory control data acquisition (SCADA) systems , and various field-machines. As a result, the oil and gas industry has positioned to maintain the largest share of the process automation market.

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Asia Pacific to hold significant market share during the forecast period.

Asia Pacific to lead the global market in 2024. The region’s industrial growth and increasing population are significantly driving demand for automation solutions, especially in the oil & gas and food & beverages sectors. Investments in infrastructure and clean energy are also driving market growth, as businesses focus on improving operational efficiency and reducing dependence on fossil fuels. The process

automation and instrumentation market for the HMI solution in this region is expected to grow at the highest CAGR from 2024 to 2029. This growth is driven by increased demand for HMI solutions from industries such as automotive, construction and consumer electronics.

Process Automation and Instrumentation Market Size, Share, Industry Report, Revenue Trends and Growth Drivers

 The global process automation and instrumentation market size is expected to grow from USD 74.2 billion in 2024 to USD 98.6 billion by 2029, at a CAGR of 5.9%. The rise in technological advancements such as Industrial IoT in order to connect various machines and devices on the factory floor for gathering real-time information and henceforth making informed decisions is expected to create more demand in the market.

Some industries in the global process automation and instrumentation market that are expanding the fastest include pharmaceuticals, energy & power, and food & beverages due to a high demand for efficient supply chain operations and high operational efficiency in these industries. Companies like Honeywell Intenrational Inc., GE Vernova, Schneider Electric, ABB are providing various solutions including SCADA, PLC, DCS etc. The market growth can also be attributed to the growing importance of energy efficiency and cost optimization, increased productivity, minimized errors and better scalability; the increasing use of digital technologies such as IloT, machine learning, and artificial intelligence; and the rising emphasis on industrial automation and optimum utilization of resources.

Impact of AI and Generative AI in Process Automation and Instrumentation Market

The manufacturing ecosystem is leveraging artificial intelligence using techniques such as optimized design process simulations and insight from operational data. Generally, process industries maintain shift logs consisting of parameter values, equipment status, and fault logs. A generative AI system built with the help of feeding these data sets can fulfil various requirements and purposes, including a suggestion of whether and when the maintenance of a piece/entire equipment is required, unlike traditional preventive maintenance, which sometimes may lead to over or under maintenance, which can further result in unnecessary costs or unexpected equipment breakdowns. Moreover, GenAI can predict the failure of a particular equipment piece and henceforth notify and alert the O&M team. Generative AI can create synthetic data by learning from past data and trends, and finally, it can generate predictions to fulfil predictive maintenance.

DRIVERS: Increasing focus of manufacturing firms on achieving cost saving and better efficiency

To keep pace with the changing global technological environment, companies around the world have increasingly focused on improving productivity and reducing operating costs. The efficiency of a facility is measured based on its ability to adapt to rapid and unexpected changes in demand, preference and availability of resources. This can be achieved through process automation. Instrumentation devices are also used to measure and analyze factors such as pressure, temperature, level and humidity. Process automation solutions enable monitoring and control of processes, reducing rework costs, inspection costs and system failures. Process automation therefore helps manufacturing companies reduce costs and increase revenues. Manufacturing facilities are actively adopting process automation and equipment solutions in their manufacturing facilities to streamline processes, achieve increased productivity and reduce labor-related costs.

RESTRAINTS: Limited product differentiation

Limited product differentiation is a major challenge in the process automation and instrumentation market. Many companies find it difficult to differentiate their products when offering similar solutions. This means the automation system offered by companies have similar functionalities, leading to price competition rather than innovation. This can restrict profitability and market growth, as companies struggle to justify pricing.  The lack of differentiation can hinder growth in the market. This situation hinders technological progress and market growth, as firms prioritize cost reduction over investment in new products.

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OPPORTUNITIES: Rise of Cloud-based Solutions

The rise of cloud-based solutions presents significant growth opportunities for the process automation and instrumentation market. These platforms provide scalability and flexibility, enabling organizations to quickly adapt to market requirements without additional hardware or infrastructure. These solutions also integrate with multiple data sources to facilitate data collection, analysis, and insight generation that improve efficiencies, improve decision-making, and drive continuous improvement. The market for cloud-based process automation and instrumentation is expected to grow exponentially, offering a flexible, cost-effective and data-driven approach to optimization and innovation across industries.

CHALLENGES: Integration with existing systems and infrastructure

Integration of automation systems and equipment with existing infrastructure presents a significant challenge due to compatibility issues between legacy systems and modern technologies. Automated systems lack the connectivity or infrastructure necessary to communicate effectively with modern production equipment. To integrate with existing systems effectively these communication barriers have to be neutralized with complex data mapping and transformation processes. Addressing these integration challenges is critical to ensuring a smooth transition to automation and realizing the full potential of automation. The challenge of bridging the communication gap between existing and new systems acts as a barrier for companies to adopt automation systems.

Process Automation and Instrumentation Industry worth USD 98.6 billion in 2029

 The report "Process Automation and Instrumentation Market by Transmitter (Level, Pressure, Temperature), Analyzer (TOC, pH, Oxygen, Conductivity, Density, Toxic Gas, Turbidity, Hydrogen Sulfide), PLC, DCS, SCADA, HMI, MES, Industry - Global Forecast to 2029" The global process automation and instrumentation market size is projected to reach USD 98.6 billion in 2029 from USD 74.2 billion by 2024, with a CAGR of 5.9%. The process automation and instrumentation market encompass players that offer HMI, MES, PLCs, DCS, SCADA, and functional safety solutions; along with field instruments such as level, temperature and pressure transmitters, vibration level switches and humidity sensors. The market is highly segmented, with many companies in the value chain competing to solidify their position and expand their market share. Increasing demand for efficiency and cost effectiveness coupled with increasing adoption of digital technologies is shaping the trend of this market towards its growth.

Field instruments dominated the global process automation and instrumentation market in 2024.

Field Instruments is expected to dominate the global process automation and instrumentation market in instruments.  Field instruments excel in providing accurate and reliable measurements of variables such as temperature, pressure and flow.   The ability to provide predictive maintenance through continuous monitoring also helps reduce downtime and operating costs, making them indispensable in the oil and gas, pharmaceutical, food and beverage industry.  Field instruments also help in cost saving by reducing manual monitoring and minimizing errors associated with human intervention. They are essential to maintain optimal operational efficiency and safety in industrial systems.

HMI to grow at the highest CAGR during the forecast period of 2024 to 2029.

Human Machine Interfaces (HMI) are poised to experience the highest growth rate (CAGR) within the process automation market. HMI provide a user-friendly interface that allows operators to monitor, control, and optimize production processes. It helps in efficient decision making, improved productivity and reduces human error. Increasing complexity of processes, rise of IIoT and a focus on security all combine to make HMIs the most dynamic part of the process automation market. The emergence of cloud-based HMI solutions and the increasing use of mobile devices for remote monitoring and control are expected to contribute to the high growth rate of the HMI segment in the process automation market during the forecast period.

Pharmaceuticals to grow at the highest CAGR during the forecast period of 2024 to 2029.

Pharmaceutical Industry is expected to grow at the highest compound annual growth rate (CAGR) in the process automation and instrumentation market, owing to increasing demand for sophisticated tools and equipment to support drug discovery, development, analysis, and modeling of compounds. Companies focus on growth through innovation and adoption of advanced automation technologies, such as human-machine interface (HMI), Supervisory Control and Data Acquisition Systems (SCADA) and Manufacturing Execution Systems (MES), it is expected that operations will increase efficiency, reduce reliance on manual processes, and improve compliance with stringent regulatory standards, contributing to the highest CAGR in the process automation and instrumentation market.

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Asia Pacific to grow at the highest CAGR during the forecast period of 2024 to 2029.

 

Asia Pacific is expected to grow with the highest CAGR in the global process automation and instrumentation market. In Asia Pacific, the demand for process automation and instrumentation solutions is due to rapid industrialization in countries like China, India, and Vietnam which is driving the demand for efficient and automated production processes. The region has shown investments in research and developments while increasing the adoption of advanced technologies, thereby boosting demand for automation solutions. And the government policies aimed at promoting automation and digitalization is further boosts the market. The region's established industries, such as pharmaceuticals, oil & gas, also boost the demand for process automation solutions.

Major companies operating in this process automation and instrumentation market include ABB (Switzerland), Emerson Electric Co. (US), Siemens (Germany), General Electric Company (US), and Schneider Electric (France).

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Wearable AI Market by Product (Smartwatches, Fitness Tracker, AR/VR Headsets, Wearable Cameras, Smart Earwear, Smart Clothing & Footwear)

 

The global wearable AI (artificial intelligence) market size was valued at USD 62.7 billion in 2024 and is estimated to reach USD 138.5 billion by 2029, growing at a CAGR of 17.2% during the forecast period.

Smartwatch segment to hold larger market share during the forecast period.

The smartwatch segment is expected to hold high market share during the forecast period. The high market share is credited to the several key factors offered by the smartwatch such as versatility and functionality, health and fitness tracking, and integration with smartphone ecosystems. These factors have accelerated its adoption across consumer electronics, healthcare, and enterprise & industrial applications. Several industry participants across smart watch wearable AI ecosystem are extensively focusing on organic growth strategies such as product innovation and collaborations to gain competitive benefits in the market. For instance, in September 2023 Apple Inc. (US) introduced the Apple Watch Series 9, featuring the advanced S9 SiP (System in Package) for enhanced performance, a new double tap gesture, brighter display, faster on-device Siri with health data access, precision finding, and watchOS 10 with redesigned apps and mental health support. Such new product development and launches will foster the smartwatch segment growth over the forecast period.

On-device AI segment account for the largest share of the wearable AI market for during the forecast period

On-device AI segment to hold high market share during the forecast period. The high market share is driven by a burgeoning demand for instantaneous, privacy-centric processing. Consumers increasingly seek wearables that can independently analyze data locally, minimizing reliance on external servers and mitigating privacy concerns. This paradigm shift towards on-device AI is fueled by a desire for real-time insights, reduced latency, and enhanced user experiences. In July 2022, OPPO (China) launched Enco X2 wireless earbuds which are integrated with its proprietary AI Bone Voiceprint technology. These new earbuds incorporate triple-microphone system commonly found in high-end TWS headsets. These earbuds are equipped with all-new bone conduction sensors for voice pickup. The built-in sensors can accurately capture the sound vibrations and better pick up speaker’s voice in noisy surroundings. Such product launches with on-device AI features amplifies the segment growth over the forecast period.

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Consumer electronics segment account for the largest share of the wearable AI market for during the forecast period

The consumer electronics segment within the wearable AI market is expected to hold a high market share during the forecast period. The wearable AI devices in consumer electronics are experiencing a surge in popularity due to their diverse and innovative applications. From smartwatches that seamlessly integrate with smartphones to provide real-time notifications and fitness tracking, to augmented reality (AR) glasses enhancing user experiences, these devices are transforming the way users interact with technology. AI-driven wearables also find utility in personalized virtual assistants, voice recognition, and contextual awareness, elevating user engagement and satisfaction. As the demand for interconnected, intelligent devices continue to grow, wearable AI in consumer electronics is poised to revolutionize daily life with enhanced functionality and seamless integration.

Wearable AI market in Asia Pacific estimated to grow at the fastest rate during the forecast period

Asia Pacific region in the wearable AI market is expected to grow at the fastest rate during the forecast period. The market growth is primarily fuelled by the region's burgeoning middle-class population and their increasing focus on health and fitness. Rapid urbanization, particularly in countries like China and India, spurs the demand for smart wearables as integral elements of modern urban lifestyles. The cultural inclination towards technological adoption, coupled with a thriving startup ecosystem, fosters innovative solutions tailored to the diverse needs of the Asia-Pacific market. Additionally, governmental initiatives promoting digital health and smart city development further accelerate the widespread adoption of wearable AI technologies.

Asset Integrity Management Companies - SGS Société Générale de Surveillance SA (Switzerland) and Bureau Veritas (France)

 The global asset integrity management market is expected to be valued at USD 23.9 billion in 2024 and is projected to reach USD 31.5 billion by 2029; it is expected to grow at a CAGR of 5.7% from 2024 to 2029. Market participants have adeptly addressed rising asset integrity management demands in diverse industries, extending their global reach through strategic growth approaches like introducing new products/services, acquiring assets, forging partnerships, fostering collaborations, establishing alliances, and expanding their operations.

Key players operating in the asset integrity management market are SGS Société Générale de Surveillance SA (Switzerland), Bureau Veritas (France), Intertek Group plc (UK), TechnipFMC plc (UK), Aker Solutions (Norway), Applus+ (Spain), DNV AS (Norway), John Wood Group PLC (UK), Oceaneering International, Inc. (US), Fluor Corporation (US), Baker Hughes Company (US), TÜV SÜD (Germany), ROSEN Swiss AG (Switzerland), LifeTech Engineering Ltd (UK), EM&I (Brazil), Metegrity Inc. (Canada), FORCE Technology (Norway), TWI Ltd. (UK), OES (UAE), Bell Energy (UK), ABS Group of Companies, Inc. (US), Velosi Asset Integrity Ltd (UAE), Axess Group (Norway), Element Materials Technology (UK), RINA (Italy), and Asset Integrity Engineering (UAE).

SGS Société Générale de Surveillance SA. (Switzerland)

SGS (Société Générale de Surveillance SA), headquartered in Geneva, Switzerland, is a leading global provider of inspection, verification, testing, certification services, and asset integrity management solutions. Established in 1878, SGS operates an extensive network of offices and laboratories worldwide, serving industries ranging from agriculture to automotive, chemicals to consumer goods, and beyond. With a focus on ensuring quality, safety, and sustainability, SGS enables businesses to comply with regulations, mitigate risks, and build stakeholder trust. SGS's expertise in asset integrity management ensures critical asset reliability, safety, and performance, contributing to the operational efficiency and longevity of infrastructure and industrial facilities worldwide. Through its commitment to innovation and integrity, SGS plays a vital role in facilitating international trade and advancing global sustainability efforts.

Bureau Veritas (France)

Bureau Veritas, headquartered in France, is a globally renowned leader in testing, inspection, and certification services. Established in 1828, Bureau Veritas operates across a wide spectrum of industries, including construction, oil and gas, maritime, aerospace, automotive, and more. With a vast network of offices and laboratories spanning over 140 countries, Bureau Veritas offers comprehensive solutions to ensure compliance with regulations, mitigate risks, and enhance product quality, safety, and sustainability, assets, and operations. In particular, Bureau Veritas is widely recognized for its expertise in asset integrity management. It provides tailored solutions to assess, monitor, and maintain the integrity of critical assets such as pipelines, refineries, offshore platforms, and industrial facilities. Leveraging advanced technologies and a wealth of industry experience, Bureau Veritas helps clients optimize asset performance, minimize downtime, and ensure operational excellence, thus contributing to the reliability and longevity of infrastructure worldwide.

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TechnipFMC plc (UK)

TechnipFMC plc, headquartered in London, United Kingdom, is a global leader in the energy industry, offering innovative solutions for oil and gas exploration, production, and processing. Formed through the merger of Technip and FMC Technologies in 2017, the company operates in over 48 countries. With a focus on engineering, procurement, construction, and project management, TechnipFMC excels in asset integrity management, providing advanced solutions to assess, monitor, and maintain critical assets such as subsea infrastructure, offshore platforms, pipelines, and refineries. Leveraging cutting-edge technologies and industry expertise, TechnipFMC helps clients optimize asset performance, enhance safety, and ensure regulatory compliance, contributing to the reliability and sustainability of energy operations worldwide.

John Wood Group PLC (UK)

John Wood Group PLC, headquartered in Aberdeen, United Kingdom, is a global leader in the energy industry's engineering, procurement, construction, and maintenance services. With operations in over 60 countries, Wood Group provides comprehensive solutions including asset integrity management. Their expertise ensures assessing, monitoring, and maintaining critical assets such as offshore platforms, pipelines, and industrial facilities, optimizing performance, minimizing downtime, and ensuring regulatory compliance for energy operations worldwide.

Fluor Corporation (US)

Fluor Corporation, based in Irving, Texas, USA, is a renowned global engineering, procurement, fabrication, construction, and maintenance company with a rich history spanning over a century. Founded in 1912, Fluor has evolved into a leader in providing innovative solutions across diverse industries, including energy, infrastructure, manufacturing, mining, and more. The company's comprehensive services encompass every stage of project development, from conceptual design to asset integrity management and ongoing operational support. Fluor's involvement in asset integrity management is particularly notable, as it leverages advanced technologies and industry expertise to assess, monitor, and maintain the integrity of critical assets such as refineries, petrochemical plants, pipelines, and offshore installations. Through its tailored solutions, Fluor helps clients optimize asset performance, enhance safety, and ensure regulatory compliance, contributing to the reliability and sustainability of energy and industrial operations worldwide.

Top Power Tools Companies - Stanley Black & Decker, Inc. (US) and Robert Bosch GmbH (Germany)

 

The global power tools market size is expected to grow from USD 39.5 billion in 2024 to USD 45.5 billion by 2029, at a CAGR of 2.9%. Power tools are mechanical devices powered by electricity, batteries, and compressed air. These tools are designed to perform specific tasks more efficiently and with less manual effort compared to traditional hand tools. Power tools are commonly used in construction, woodworking, metalworking, and other industrial applications. They include a wide range of devices such as drills, saws, sanders, grinders, nail guns, routers, and impact wrenches, among others.

Stanley Black & Decker, Inc. (US), Robert Bosch GmbH (Germany), Techtronic Industries Co. Ltd. (Hong Kong), Makita Corporation (Japan), Hilti Corporation, (Liechtenstein), Andreas Stihl AG & Co. KG (STIHL) (Germany), Atlas Copco AB (Sweden), Apex Tool Group, LLC (US), Ingersoll Rand (US), Snap-on Incorporated (US), among others.

Stanley Black & Decker, Inc.

Stanley Black & Decker, Inc. is a leading global provider of hand tools, power equipment, outdoor products, and accessories. It also provides engineered fastening solutions and attachment tools tailored for infrastructure applications. The company operates through two major business segments: Tools & Outdoor and Industrial. The Tools & Outdoor segment includes the Power Tools Group (PTG), Hand Tools, Accessories & Storage (HTAS), and Outdoor Power Equipment (Outdoor) businesses. The PTG business encompasses both professional and consumer product lines. Professional offerings consist of high-grade corded and cordless electric power tools and equipment, including drills, impact wrenches, drivers, grinders, saws, routers, and sanders, alongside pneumatic tools, and fasteners such as nail guns, nails, staplers, staples, and concrete/masonry anchors.

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Robert Bosch GmbH

Robert Bosch GmbH is a leading technology and engineering company. It operates through four business segments: Mobility Solutions, Industrial Technology, Consumer Goods, Energy and Building Technology. The company offers power tools through the Consumer Goods division, which also provides an extensive range of products such as outdoor power equipment, garden equipment, power-tool accessories, and measuring technology for both professional and DIY users. The company offers various type of power tools such as saws; drills, hammers drills & impact drivers; grinders and metalworking; hammers (rotary & demolition); planers, and others.

Mercury Analyzer Market by Type, Monitoring Type - Global Forecast to 2029

 

The global mercury analyzer market size is expected to grow from USD 310 million in 2024 to USD 426 million by 2029, at a CAGR of 6.6% during the forecast period. Growing regulations for environmental protection and active government engagement and regulatory entities to monitor environmental conditions significantly influence the market dynamics. In addition, increasing industrialization and urbanization in emerging economies, coupled with the emerging application of mercury analyzers in the research field, generate opportunities within the mercury analyzer market.

Cold vapor atomic fluorescence segment is expected to grow at the higher CAGR in the mercury analyzer market during the forecast period.

The Cold vapor atomic fluorescence segment is expected to grow at the higher CAGR in the mercury analyzer market during the forecast period, due to significant advancements in technology that have greatly improved cold vapor atomic fluorescence analyzers, making them more sensitive and precise. This improvement is particularly crucial for industries and regulatory bodies aiming to meet increasingly stringent environmental standards. Additionally, there is a growing concern about mercury contamination in various ecosystems and its harmful effects on human health. This concern is driving the demand for more sophisticated detection methods, leading to increased adoption of cold vapor atomic fluorescence analyzers.

The environmental monitoring segment is expected to grow at a higher CAGR in the mercury analyzer market during the forecast period.

The environmental monitoring segment is expected to grow at the higher CAGR in the mercury analyzer market during the forecast period. This surge is primarily due to the stringent environmental regulations globally are compelling industries to monitor and control mercury emissions more effectively. Additionally, increasing awareness about the harmful effects of mercury pollution on ecosystems and human health is prompting governments and organizations to invest in advanced monitoring technologies. Moreover, the expansion of industries such as power generation, mining, and chemical manufacturing, which are significant sources of mercury emissions, is fueling the adoption of mercury analyzers for continuous monitoring and compliance purposes.

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Asia Pacific is expected to grow at the higher CAGR in the mercury analyzer market during the forecast period.

Asia Pacific is expected to grow at the higher CAGR in the mercury analyzer market throughout the forecast period. Rapid industrialization and urbanization in countries like China, India, and Southeast Asian nations are leading to increased mercury emissions from various industrial processes, necessitating stringent monitoring measures. Moreover, growing concerns about environmental pollution and its impact on public health are prompting governments in the region to enforce stricter regulations regarding mercury emissions, thereby driving the adoption of mercury analyzers for compliance monitoring. Additionally, rising investments in infrastructure development, particularly in sectors such as power generation, mining, and manufacturing, are fueling the demand for mercury analyzers for environmental monitoring purposes.