The digital substation market is projected to reach USD 19.78 billion by 2030 from USD 14.41 billion in 2025 at a CAGR of 6.5% during the forecast period.
The main growth drivers for the digital substation
market include the rapid modernization of power grids and the increasing
integration of renewable energy sources into electrical networks. Growing
adoption of intelligent electronic devices (IEDs), fiber-optic communication,
and IEC 61850-based automation systems supports real-time monitoring,
predictive maintenance, and improved grid reliability. Opportunities are
emerging from expanding smart grid infrastructure, the use of digital twins,
and cybersecurity-focused substation upgrades. However, high initial costs and
interoperability challenges among multiple vendor systems remain significant
barriers. Additional challenges such as a shortage of skilled workers, complex
legacy system integration, and evolving regulatory requirements continue to
affect large-scale deployment. As utilities, EPCs, and transmission operators
increasingly adopt data-driven automation and advanced protection systems, the
demand for digital substations is expected to grow steadily during the forecast
period.
Major Digital
Substation Companies Include:
- Hitachi
Energy (Switzerland)
- Siemens
Energy (Germany)
- GE
Vernova (US)
- ABB
Ltd. (Switzerland)
- Schneider
Electric (France)
- Eaton
Corporation (Ireland)
- Mitsubishi
Electric Corporation (Japan)
- Toshiba
Energy Systems & Solutions Corporation (Japan)
- Cisco
Systems Inc. (US)
- Honeywell
International Inc. (US)
Siemens Energy employs a dual approach of
technological innovation and strategic collaboration to strengthen its position
in the global digital substation market. On the organic growth front, in
December 2024, the company launched SIPROTEC 5 firmware V9.90, incorporating
improved process bus compatibility, modular I/O configurations, and embedded
Ethernet switching to enhance fault detection, reliability, and spatial
efficiency within high-voltage systems. Earlier in 2024, Siemens Energy
expanded its Sensproducts range by integrating Sensgear and Sensformer
technologies at Netze BW’s Burladingen pilot digital substation in Germany.
This project used IoT-connected, SF6-free switchgear and edge analytics,
reducing emissions by approximately 30% while enabling continuous digital
twin-based monitoring. In terms of inorganic growth, in March 2024, Siemens
Energy partnered with National Grid (UK) under the Eastern Green Link 4 (EGL4)
transmission project to implement IEC 61850 communication protocols and cloud-based
analytics for predictive performance and operational resilience. By combining
innovative product development with digital grid collaborations, Siemens Energy
continues to advance cybersecure, interoperable, and sustainable solutions
across modern substation infrastructure.
ABB leverages both internal product innovation
and external partnerships to expand its global presence in the Digital
Substation industry. On the organic side, the company’s Relion® 650 series
continues to set benchmarks in digital protection and control, providing
process bus sampling at 80 samples per cycle, full IEC 61850-9-2 LE compliance,
and advanced time synchronization through PTP and PPS. The 2024 updates to this
platform focus on improved connectivity and cybersecurity for hybrid and
GIS-based substations, reducing cabling requirements while enhancing
interoperability. In December 2024, ABB completed an agreement to acquire
Siemens Gamesa’s power electronics division, adding advanced inverter systems
and digital control platforms that boost its digital substation and renewable
energy integration capabilities, including grid-forming features to maintain
stability amid variable renewable loads. Additionally, ABB maintains
long-standing collaborations in the Asia-Pacific region, including projects with
Korea Electric Power Corporation (KEPCO), where a September 2024 MoU centered
on deploying a 50 Mvar high-inertia flywheel system to stabilize Jeju Island’s
renewable-dominant grid. By aligning ongoing product development with global
partnerships, ABB continues to shape the future of intelligent substations and
digital grid transformation.
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Market Ranking
The market ranking for major companies such as
Hitachi Energy (Switzerland), Siemens Energy (Germany), ABB (Switzerland), GE
Vernova (US), and Schneider Electric (France) is based on several key factors,
including market share, product portfolio, technological innovations, and
global presence.
Market leadership in the digital substation space is
fueled by technology maturity, deployment readiness, global utility
partnerships, and strength in IEC 61850-native architectures. Hitachi Energy
stands out for its early adoption of process-bus implementation, hybrid HVDC,
and digital twin integration, as well as its dominance in high-voltage grid
modernization projects. Siemens Energy shows strong influence in utility
digitalization policies and provides deep interoperability across SCADA, ADMS,
AI-edge, and cybersecurity, positioning it strongly in Europe and Asia. ABB
maintains a long-standing strength in protection and control, offering one of
the most advanced modular digital substation portfolios for renewable-heavy
grids with proven stability in sub-cycle fault response. GE Vernova, through
its software-defined GridBeats platform, is highly competitive in
engineering-led high-voltage deployments that require rapid real-time
visibility and wide-area monitoring. Schneider Electric leads in sustainability-optimized
medium-voltage digital substations, gaining strong traction in data centers,
smart infrastructure, and energy-intensive industrial settings. Together, these
companies define the cutting edge of grid innovation and automation.
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