The global motion control market size is estimated to be USD 15.5 billion in 2022 and is projected to reach USD 20.0 billion by 2027, at a CAGR of 5.2%. Growing demand for industrial robots in manufacturing processes and ease of use and integration of components within motion control systems are few of the primary factor driving the motion control market growth. Moreover, adoption of Industry 4.0 by manufacturing firms is one of the opportunity for the growth of motion control market.
DRIVERS: Increasing demand for industrial robots by
manufacturers
The use of robotics has increased at a significant
rate in manufacturing facilities. They are deployed for material handling,
processing operations, and assembly & inspection. Robotics makes use of
many motion control solutions for proper functionality. The demand for
industrial robots is growing as they help in reducing the complexity of
manufacturing processes. All industrial robots are equipped with some form of
motion control, which helps increase their performance, reduce cost, and conduct
new functionalities in manufacturing processes. Industrial robots perform
various functions such as assembling, packaging, picking and placing, and
palletizing. To perform such functions, the motion controller must be
interfaced with the robot controller. Electronic components such as DC motors,
servo motors, and motion controllers often play a significant role in robot
motion control.
RESTRAINT: High replacement and maintenance costs of
motion control systems
Many components are required to design a motion
control system, which directly impacts the cost of replacement and maintenance
of a machine. The more types of components, the more expensive is the spare
parts inventory. Some motors have physical contact with a commutator due to
which their replacement cost is high. However, the benefits associated with the
implementation of motion control for automation far outweigh these limitations.
OPPORTUNITIES: Deployment of integrated
communications systems across industries
Industrial communication systems exchange data and
information in real time. Most real-time Ethernet standards require a special
IP with MAC extensions that enable the communication protocols to plan,
prioritize, and synchronize the cyclical data exchange between the controller
and the field device network. With rapidly growing industries, such as medical
and semiconductor & electronics, manufacturers are focusing on developing
new variants of motion controllers that can be used efficiently according to
meet region-, industry-, and application-specific requirements. For example,
Beckhoff offers the EP7402 controller for brushless DC motors used in
motor-driven rollers. These controllers are used for optimal conveyor control
through zero-pressure accumulation logic in its firmware and programming in the
TwinCAT 3 engineering environment and high-performance EtherCAT industrial
Ethernet communication. Thus, the rising use of advanced communications systems
is expected to create a significant need for motion control products and
solutions.
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CHALLENGES: Designing compact and low-cost motion
control systems
The challenge for the system integrators and OEMs is
designing machines that are compact and less expensive. This challenge is
impacted by the availability of components used to design the machine. A motion
control system comprises components such as stand-alone indexers, PC-based
motion controllers or PLCs, stepper or servo motor drives, motors, and
accessories, such as encoders, proximity sensors, cable harnesses, and
other associated mounting hardware. The smaller the machine, the greater the
available space on a factory floor or laboratory bench, and the larger the
machine, the more complex the design. This leads to a greater probability of
problems that may arise and require time to troubleshoot and be resolved by
field service staff during the initial setup.
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